Shape Machining. Precision powered.
Cutting-edge technology. Unmatched accuracy. Seamless integration.
Tolerance of
0.2mm
Surface finish
Up to 2μm Ra
Full Technical requirements on request.
Machining Envelope
3.6m x 2.6m x0.8m
Production time as Quick as
24hrs*
*Time based on CAD & machine availability
Materials
Foams
Tooling Board
Composite
Materials
Machine foams, such as ROHACELL and Expanded Polypropylene (EPP), are widely used in industries requiring lightweight, high-performance materials. ROHACELL, a polymethacrylimide (PMI) foam, is known for its excellent strength-to-weight ratio, thermal stability, and ease of machining. It is often used in aerospace, automotive, and motorsport applications, particularly for core materials in composite structures.
Tooling board is a high-density Epoxy or Polyurethane board designed for precision tooling applications. Known for its fine surface finish, excellent dimensional stability, and high-temperature resistance, BE978 is ideal for creating patterns, molds, and jigs used in composites manufacturing. Its machinability makes it a go-to material for industries like aerospace, automotive, and motorsports, where accuracy and durability are critical.
Carbon Fiber Reinforced Polymer (CFRP) inserts are lightweight, high-strength components used to reinforce or connect composite structures. Known for their exceptional stiffness, corrosion resistance, and thermal stability, these inserts are crucial in industries like aerospace, motorsport, and automotive, where weight reduction and performance are key.
3D Printing Materials
Designed for additive.
Solve complex design issues with intelligent material choice.
The right material
for the job.
Our materials specialists at Shape Machining are here to assist with even the most challenging material decisions. With extensive expertise in composites, foams, and tooling boards, we help guide clients through the complexities of selecting the right material for their specific needs.
Whether optimising for weight, strength, durability, or thermal properties, our team provides tailored advice to ensure the best performance for your project. From early-stage consultation to final material selection, we’re committed to helping you make informed decisions that drive successful outcomes.
